AQUACRATE Void Former for Storage & Infiltration

AquaCrate Attenuation System - Water Infiltration and Attenuation System

Due to increasing environmental problems, caused mainly by development, our manufacturing partners have developed the AquaCrate infiltration and attenuation system, which prevents extreme peak flow to main drainage and water purification systems.

The AquaCrate decreases the inconvenience of flooding during heavy rainfall.

Rainwater is “cleaned” by the geotextile surround.

As well as attenuation, the AquaCrate can also be used for greywater storage.

AquaCrate is manufactured in the UK to ISO 9001 Quality Standards, from recycled strong copolymer polypropylene.

This makes it robust yet lightweight, giving the product a long life and making yours easier when it comes to installation.

The Advantages of AquaCrate

● Assembled ready to install with up to 72M³ on a full load

● Available in different configurations to meet specific load requirements # Available with high load-bearing capability able for HGV traffic

● Simple and fast to install with 2.5 units per M³

● Modular size of 1m x 1m plan x 400mm height ensures great versatility in both size and shape of storage

● Lightweight units under 20kg removes need for mechanical handling

● For permeable infiltration schemes, AquaCrate units should be wrapped in a non-woven needle punched geotextile which allows water discharge through the subsurface whilst preventing the ingress of soil or sand particles

● For water storage, a impermeable geomembrane is used between the geotextile and the crate assembly

Why use Aquacrates?

● Prevents extreme peak flows to main drainage and water purification systems

● Rainwater is "cleaned" by the geotextile surround # Decreases possibility of flooding during heavy rain falls

● Allows development of difficult sites by using attenuation / water storage

● Decreases environment problems caused by development

● For water storage for subsequent use in toilets, watering plants, cleaning vehicles and other grey water usages

● Following assessment of the required water to be stored (see CIRIA C753, R156 & BRE 365) the total number of Aquacrate units can be calculated using 2.5 /m3 (1000 litres). Decide on the best configuration for the characteristics of the site in question and create the "box" accordingly using the length and width dimensions allowing for a 95% void ratio.

● Aquacrate is suitable for landscaped and car park areas as well as heavier duty use. As a guide, units require a minimum 0.5m of cover in landscaped areas and 0.75m cover in vehicular areas and need 75mm sharp sand base.

 

AquaCrate  – product data

AquaCrate            Length   Width   Depth     Weight (kg)   Vertical    Lateral    Crate/m^3   Void ratio

AquaCrate 2          1000        1000        333         15.0              20t/m2       12t/m2         3.0              95.0%

AquaCrate 4          1000        1000        333         17.0              40t/m2       12t/m2         3.0              94.0%

AquaCrate 400       1000       1000        400         16.8               20t/m2        9t/m2         2.5              95.4%

AquaCrate 410       1000       1000        400         18.2               30t/m2        9t/m2         2.5              95.0%

AquaCrate 414       1000       1000        400         19.9               30t/m2      18t/m2         2.5              94.5%

AquaCrate 440       1000       1000        400         22.7               50t/m2        9t/m2         2.5              93.8%

AquaCrate 450       1000       1000        400         24.2               60t/m2        9t/m2         2.5              93.8%

AquaCrate 454       1000       1000        400         26.3               60t/m2      15t/m2         2.5              91.0%

AquaCrate 490       1000       1000        400         29.8               100t/m2      9t/m2         2.5              91.8%

 

AquaCrate Installation Guidelines

Pre-installation notes:

For attenuation systems: position the inflow and outflow connections level with the base of the AquaCrate structure

For infiltration systems: position the inflow connection at the top of the AquaCrate structure.

Installation Guidelines:

1/. Excavate to the required length, width and depth and level the base. Make sure that the area is enough to allow plant access around sides to compact the backfill material (500mm minimum and 750mm minimum if HGVs being used over the tank). Ensure the base is smooth and level with no sharp protrusions. Check that the slopes are cut back to a safe angle or adequately supported and that a safe access is possible to allow site personnel to enter the excavation.

2/. Inspect the base for soft spots and if any are present, excavate and replace with compacted granular fill material.

3/. Lay 75mm sharp sand bedding layer to the base of the excavation and level off. Lay the geotextile protection fleece (180g non woven, needle punched type GT1900), ensuring a minimum 150mm overlap. This is required for both attenuation and infiltration structures.

4/. Lay the geomembrane (if tank is for water storage) over the geotextile and sand bedding layer and up the sides of the excavation. Examine the geomembrane for damage and test all welds if apparent.

5/. Assemble the AquaCrate units (1m x 1m x 0.4m High) and install within the void in accordance with the installation schedule for correct positioning. Special clips are provided to join the units to prevent displacement (single clips for adjacent units (3 per unit) and double clips for all multi layer applications (1per unit)).

6/. Complete the geotextile and/or geomembrane encapsulation to the sides and top of the installation, ensuring that the protection fleece (if attenuation) has sufficient to overlap by 150mm minimum. The geomembrane should be welded with double seams and inspected for damage, testing the welds as required.

7/. Connect the drainage connections to the installation using proprietary adaptors. Alternatively for infiltration systems use flange adaptors and attach them to the AquaCrate units with self tapping screws. For attenuated systems, it is recommended that all connections and air vent installations are achieved using sealed drainage connections into a preformed socket using proprietary seals “top hats” available to order.

8/. Backfill around the installation with Type 1 or 2 sub base, compacting in 150mm layers, in accordance with the Specification for Highway Works.

9/. Place a 75mm sharp sand protection layer if required over the top of units and continue to backfill as follows: For trafficked areas (car parks etc): Type 1 or 2 sub base material compacted in 150mm layers in accordance with the Specification for Highway Works. Compaction equipment on top of the system not to exceed 2,300kg per m2. For landscaped and non-trafficked areas: Selected “as dug” material with a unit size no more than 75mm compacted to 90% maximum dry density. Compaction equipment on top of the system not to exceed 2,300kg per m2

10/. Finalise the pavement construction / landscaping over the Aquacrate system.

 

WELDED JOINTS

Below is an extraction from the latest 2015 SuDS Manual, Chapter 21 - Attenuation Storage Tanks, section 21.12.6

"All storage tanks should be watertight in accordance with the relevant standards. Geocellular & similar structures using geomembranes to hold water should be sealed in accordance with waterproofing standards (ie WELDED JOINTS RATHER THAN ADHESIVE TAPE*) & the integrity of the seal checked on site through the use of non -destructive testing, to ensure it is leak-proof"

* By utilising the SUPPLY & INSTALLATION services of ECS, you will be FULLY COMPLIANT with the above standards.

 

BBA & EUROPEAN STANDARDS

Do not be fooled by companies who charge you more by offering products that carry the BBA / European Standard "stamp of approval".

Here is an extraction from the latest 2015 SuDS Manual, Chapter 21 - Attenuation Storage Tanks, section 21.1

"It is often erroneously believed that BBA certification of products is required to comply with Building Regulations or to gain building approval. This is not the case (DECC, 2012)"

Below is an extraction from the latest 2015 SuDS Manual, Chapter 21 - Attenuation Storage Tanks, section 21.9.1

"There are currently no British or European standards for geocellular structures or units"

All products supplied &/or installed by ECS are fit for purpose & either meet or exceed the current legislations

IF IN DOUBT, ASK A MEMBER OF OUR TEAM!

 

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